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Volatile Corrosion Inhibitors

Volatile Corrosion Inhibitors (VCI), also called Vapor Phase Inhibitors (VPI), are compounds transported in a closed environment to the site of corrosion by volatilization from a source. In boilers, volatile basic compounds, such as morpholine or hydrazine, are transported with steam to prevent corrosion in condenser tubes by neutralizing acidic carbon dioxide or by shifting surface pH towards less acidic and corrosive values. In closed vapor spaces, such as shipping containers, volatile solids such as salts of dicyclohexylamine, cyclohexylamine and hexamethylene-amine are used.

On contact with the metal surface, the vapor of these salts condenses and is hydrolyzed by any moisture to liberate protective ions. It is desirable, for an efficient VCI, to provide inhibition rapidly while lasting for long periods. Both qualities depend on the volatility of these compounds, fast action wanting high volatility while enduring protection requires low volatility.