The framework to assess and rank specifications presented in the previous section is based on commonly used specifications to protect structural steel against corrosion in applications such as building, bridges etc.
The following are some typical corrosion protection specifications all based on blast cleaning to Sa 2½ of ISO8501-1. For our information, Graham has included suggested service environments and a few pictures illustrating where these specifications have been used.
a) Conventional Epoxy specification
Coat |
Material |
Thickness (mm) |
Primer |
Epoxy Zinc Phosphate |
75 |
Barrier |
Epoxy MIO |
125 |
Finish |
Polyurethane |
50 |
Finish |
Polyurethane |
50 |
Standard UK Highways agency specification for use on motorway bridges. Expected life to first major maintenance in excess of 20 years, used on the Blythe Valley Bridge.
b) Zinc rich epoxy specification
Coat |
Material |
Thickness (mm) |
Primer |
Epoxy Zinc Rich |
40 |
Barrier |
Epoxy MIO |
150 |
Barrier |
Epoxy MIO |
150 |
Finish |
Polyurethane |
50 |
Bridge specification. Used on Oresund crossing and Channel Tunnel Rail link structures
c) Zinc rich for buildings
Coat |
Material |
Thickness (mm) |
Primer |
Epoxy Zinc Rich |
75 |
Barrier |
Epoxy MIO |
125 |
Finish |
Polyurethane |
50 |
Standard specification for external steel on buildings.
d) Zinc rich only specification
Coat |
Material |
Thickness (mm) |
Primer |
Epoxy Zinc Rich |
75 |
Cavity and perimeter steel in buildings
e) Epoxy Phosphate specification
Coat |
Material |
Thickness (mm) |
Primer |
Epoxy Zinc Phosphate |
75 |
Barrier |
Epoxy MIO |
100 |
Finish |
Polyurethane |
50 |
In swimming pool environments. External steel easily maintainable.
f) Alkyd specification
Coat |
Material |
Thickness (mm) |
Primer |
Alkyd Zinc Phosphate |
40 |
Barrier |
Alkyd MIO |
75 |
Finish |
Alkyd undercoat |
75 |
Finish |
Alkyd Gloss |
50 |
g) Glass Flake Epoxy (GFE) specification for bridges
Coat |
Material |
Thickness (mm) |
Primer |
Epoxy Zinc phosphate |
25 |
Barrier |
GFE |
400 |
Finish |
Polyurethane |
50 |
h) Glass Flake Epoxy (GFE) specification for offshore platforms
Coat |
Material |
Thickness (mm) |
Primer |
Epoxy Zinc phosphate |
25 |
Barrier |
GFE |
500 |
Barrier |
GFE |
500 |
Finish |
Polyurethane |
50 |
This document was prepared on 10 November 2000 by Graham Gedge